Update!!
OK, spoke to Gus today and Triumph Corp (TC) is sending a new crank. I am going to try and get the correct language, bear with me on this....we discussed a lot of things this morning.
It was the lower timing chain gear that failed. He mentioned, "it crystalized and failed." Supposedly there is a keyway that holds it in place at the crank?!? After it failed or during normal progressive use?? It rattled so bad that the crank was damaged. He mentioned that on the early engines, like mine, it was a potential location of a problem. The newer motors have since been corrected. The new crank is due in today, down side is another week down. It is getting fixed though....
The engine is built like a diesel engine. The pistons are in sleeves. That was news to me, but it makes sense. New rings, sleeves, valves, valve seats, crank, chain, gear, etc are being replaced with new parts. Pistons were not damaged. He also mentioned that the damage was not due to anything I did from riding the bike, just mechanical. He also mentioned that he could have left the crank in but it may or may not have failed again down the road. He did not want to take that chance. TC was in agreement and glad it was brought to there attention with his assessment. He also mentioned that they are picking up
all costs related to the repair, no questions on expenses. He said that if they were going to balk on reimbursement, he was going to tell them to send a new bike. I was OK with that option.... TC is covering it, the whole cost. I asked why they just don't ship in a new motor instead of rebuilding. He said that they don't have motors sitting around they are built at the factory and installed on new bikes. They only rebuild existing motors as mine is getting fixed!!! OK, I guess..
I asked "is this like a new engine," he said yes, I won't have to bring it in for anything other than oil changes (and tires) until 10,000-12,000 miles down the road for valve adjustments. Unless I have more problems....
I brought up the 500 mile break-in (I think that is what it is, don't have the manual in front of me) as referenced in the manual. he said the break-in is for the transmission, not the engine?!?! OK.... So, no is the answer to that one.
All kinds of fun on this one. It has been raining the past two weeks anyway, so I probably wouldn't be riding anyway.
The saga continues............
I will give another update as things progress along.
Ride Safe!!!!!!!!