Triumph Factory Resources For Rocket III

Discussion in 'Rocket III Resources' started by Pig9r, Mar 22, 2006.

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  1. Pig9r

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    Triumph Factory Resources

    Owner's Manuals
    http://www.triumph.co.uk/media/RocketIII(1).pdf

    Paint Codes
    http//www.triumph.co.uk/uk/2046.aspx

    Recall and TSB Checker by VIN
    Triumph - VIN Enquiry

    Service Interval Charts
    http//www.triumph.co.uk/uk/2055.aspx

    Technical Glossary
    http//www.triumph.co.uk/uk/1817.aspx

    Service Bulletins
    http//www.triumph.co.uk/uk/1808.aspx

    Accessory and Clothing Catalogs
    Triumph Genuine Accessories | Triumph Motorcycles
    Triumph Clothing | Triumph Motorcycles

    Datatool Dealer's Manual for Triumph Factory Alarm System

    http://putstuff.putfile.com/96164/3418918

    Contact Information
    Triumph Motorcycles (America) Ltd.
    385 Walt Sanders Memorial Drive
    Suite 100
    Newnan, Georgia 30265
    Main Telephone: (678) 854-2010
    Customer Service: (678) 854-2010, extension 2064
    Dealer Development: (678) 854-2010, extension 2046

    Tire Size Chart
    http//www.triumph.co.uk/media/Tyre_Size_Chart.pdf
    http//www.triumph.co.uk/media/TyreChart_March_2006.pdf

    MAPS
    2004 Release Tunes
    20042 Standard silencer with catalytic converter
    20045 Accessory silencer with catalytic converter
    20043 78.1 kw French restricted tune
    20044 72.1 kw German restricted tune
    20048 Standard silencer with empty catalytic converter
    20049 Accessory silencer with empty catalytic converter
    20046 Accessory silencer with catalytic converter removed

    2005 Release Tunes
    20050 Standard silencer with catalytic converter
    20051 78.1 kw French restricted tune
    20052 72.1 kw German restricted tune
    20053 Accessory silencer with empty catalytic converter
    20054 Accessory silencer with catalytic converter removed
    20055 Standard silencer with empty catalytic converter
    20056 Accessory silencer with empty catalytic converter

    2006 Rocket III Classic Specific Tunes
    20093 Full power, standard silencer with catalytic converter
    20098 Full power, standard silencer with empty catalytic converter
    20094 French limited
    20095 German limited
    20096 Aftermarket silencer with catalytic converter
    20099 Aftermarket silencer with empty catalytic converter
    20097 Aftermarket silencer with catalytic converter removed

    2007 Release Tunes (for first idle fix)
    20145 Standard Pipe and catalystic converter
    20150 Standard Pipe and empty catalytic converter
    20146 French power limited
    20147 German power limited
    20148 Aftermarket exhaust and catalyst converter
    20151 Aftermarket exhaust and empty catalytic converter
    20149 Aftermarket exhaust and catalytic converter removed

    2007 Release Tunes - Classic Model (for first idle fix)
    20138 Standard Pipe and catalystic converter
    20143 Standard Pipe and empty catalytic converter
    20139 French power limited
    20140 German power limited
    20141 Aftermarket exhaust and catalyst converter
    20144 Aftermarket exhaust and empty catalytic converter
    20142 Aftermarket exhaust and catalytic converter removed

    2007 Second Release Tunes - (for second idle fix)
    20222 Standard Pipe and catalystic converter
    20227 Standard Pipe and empty catalytic converter
    20223 French power limited
    20224 German power limited
    20225 Aftermarket exhaust and catalyst converter
    20228 Aftermarket exhaust and empty catalytic converter
    20226 Aftermarket exhaust and catalytic converter removed

    2007 Second Release Tunes - Classic Model (for second idle fix)
    20215 Standard Pipe and catalystic converter
    20220 Standard Pipe and empty catalytic converter
    20216 French power limited
    20217 German power limited
    20218 Aftermarket exhaust and catalyst converter
    20221 Aftermarket exhaust and empty catalytic converter
    20219 Aftermarket exhaust and catalytic converter removed


    2004 Triumph Rocket III Model Specs
    http//www.triumph1.com/2005_rocket_III.htm

    2005 Triumph Rocket III Model Specs
    http//www.triumph1.com/2005_rocket_III_1.htm

    2006 Triumph Rocket III Model Specs
    http//www.triumph1.com/2006_rocket_iii.htm

    2006 Triumph Rocket III Classic Model Specs
    http//www.triumph1.com/2006_rocket_iii_classic.htm

    2007 Triumph Rocket III Model Specs
    Team Triumph - 2007 Rocket III

    2007 Triumph Rocket III Classic Model Specs
    Team Triumph - 2007 Rocket III Classic

    2008 Triumph Rocket III Model Specs
    Team Triumph - 2008 Rocket III

    2008 Triumph Rocket III Classic Model Specs
    Team Triumph - 2008 Rocket III Classic

    2008 Triumph Rocket III Touring Model Specs
    Team Triumph - 2008 Rocket III Touring

    2009 Triumph Rocket III Model Specs
    2009 Rocket III

    2009 Triumph Rocket III Classic Model Specs
    http://www.triumph1.com/2009_rocket_iii_classic.htm

    2009 Triumph Rocket III Touring Model Specs
    http://www.triumph1.com/2009_rocket_iii_touring.htm


     
    Last edited: Mar 5, 2008
  2. Pig9r

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    Rocket Parts Produced At Triumph Thailand

    Steel Fabrication: The manufacturing processes of these steel frames and swingarm are comprise of tube cutting, bending, components machining, MIG welding, EDP plating and powder painting.

    Rocket III Frame
    [​IMG][​IMG]

    Rocket III Swingarm
    [​IMG]

    Pressing/ C20XB The components produced in this area are fuel tank, oil tank, mudguard, and various chrome plated covers. The manufacturing processes of these components comprised of laser trimming, fabrication, polishing and surface finishing.

    Rocket III Oil Tank


    [​IMG]
     
    Last edited: Aug 13, 2007
  3. Pig9r

    Pig9rLiving Legend

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    Pressing Cont.

    Rocket III Gas Tank
    [​IMG]

    Rocket III Air Box Cover (Bearclaw)
    [​IMG]
    Header Production: Most of header components are stainless steel. The components, cut and bent parts are fabricated by MIG welding. Finishing are vary from raw type, electro-polishing and chrome plating for the classic bike.

    Rocket III Headers
    [​IMG]

    Inspection Room: As limited space, we perform dimensional measurement, material analysis and welding inspection in the same room. In July 2002, we have started with the laboratory size 4.0m. x8.0m. By the end of Y2003, the inspection room was expanded to 8.0m. x8.0m. In November 2003, the new CMM was installed in the expanded room. The roller shutter door was installed to ease the handling of the heavy inspection item by fork-lift or hand lift truck.

    Inspection Room Triumph Thailand
    [​IMG]

    Inspection Processes:

    Dimensional Measurement: Generally our datum system consist of 3 perpendicular planes. In the same plane there might be the off-set position for datum location. Therefore, most of our dimensional inspection need to be measured by CMM. Besides dimensional measurement, we have to perform inspection to CAD file on casting, forging and pressing parts Previously, concerning 900x 1000x 600mm. measuring range of Mitutoyo Euro-C 9106, we have to divide one single measured part into 2 parts. The new CMM, Mitutoyo Beyond 122010 measuring range is 1200x 2000x 1000mm. It will cover the measurement of final frame and inspection fixture. Profile projector is measuring range is 245x152mm with 16 inch screen. Another bigger profile projector which still pending installation and calibration is sent from Triumph UK.

    Welding Inspection: We perform macro analysis of welding by Olympus microscope connected to computer for data storage.

    Material Inspection: There are 2 Rockwell hardness testers. Mitutoyo ATK F1000 have been purchase locally and Mitutoyo HR-521have been transferred from Triumph UK. Spectrometer Spectrolab JR.CCD is also sent from Triumph UK.

    Testing and Material Preparation: We also conduct finishing testing for chrome plating, powder painting and lacquer coating by salt spray testing Ascott S450tand cyclic humidity testing. In our material preparation room there are cutting and polishing machine for welding macro-analysis specimen preparation.

    Information courtesy of Manisara Rochananak, Inspection Supervisor, Triumph Thailand
     
    Last edited: Jul 12, 2006
  4. Pig9r

    Pig9rLiving Legend

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    Photos of Triumph Rocket III Internals


    [​IMG] [​IMG]



    [​IMG] [​IMG]



    [​IMG] [​IMG]
     
    Last edited: Feb 4, 2007
  5. Pig9r

    Pig9rLiving Legend

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    [​IMG] [​IMG] [​IMG]



    [​IMG]
     
    Last edited: Feb 4, 2007
  6. Pig9r

    Pig9rLiving Legend

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    Rocket III Test Bike and Prototype Photos

    [​IMG]


    [​IMG]


    [​IMG]



    [​IMG]


    [​IMG]


    [​IMG]



    [​IMG]


    [​IMG]
     
    Last edited: Feb 4, 2007
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  7. Pig9r

    Pig9rLiving Legend

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