Triumph Factory Resources For Rocket III

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Pig9r

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Triumph Factory Resources

Owner's Manuals
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Paint Codes
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Recall and TSB Checker by VIN
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Service Interval Charts
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Technical Glossary
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Service Bulletins
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Accessory and Clothing Catalogs
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Datatool Dealer's Manual for Triumph Factory Alarm System

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Contact Information
Triumph Motorcycles (America) Ltd.
385 Walt Sanders Memorial Drive
Suite 100
Newnan, Georgia 30265
Main Telephone: (678) 854-2010
Customer Service: (678) 854-2010, extension 2064
Dealer Development: (678) 854-2010, extension 2046

Tire Size Chart
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MAPS
2004 Release Tunes
20042 Standard silencer with catalytic converter
20045 Accessory silencer with catalytic converter
20043 78.1 kw French restricted tune
20044 72.1 kw German restricted tune
20048 Standard silencer with empty catalytic converter
20049 Accessory silencer with empty catalytic converter
20046 Accessory silencer with catalytic converter removed

2005 Release Tunes
20050 Standard silencer with catalytic converter
20051 78.1 kw French restricted tune
20052 72.1 kw German restricted tune
20053 Accessory silencer with empty catalytic converter
20054 Accessory silencer with catalytic converter removed
20055 Standard silencer with empty catalytic converter
20056 Accessory silencer with empty catalytic converter

2006 Rocket III Classic Specific Tunes
20093 Full power, standard silencer with catalytic converter
20098 Full power, standard silencer with empty catalytic converter
20094 French limited
20095 German limited
20096 Aftermarket silencer with catalytic converter
20099 Aftermarket silencer with empty catalytic converter
20097 Aftermarket silencer with catalytic converter removed

2007 Release Tunes (for first idle fix)
20145 Standard Pipe and catalystic converter
20150 Standard Pipe and empty catalytic converter
20146 French power limited
20147 German power limited
20148 Aftermarket exhaust and catalyst converter
20151 Aftermarket exhaust and empty catalytic converter
20149 Aftermarket exhaust and catalytic converter removed

2007 Release Tunes - Classic Model (for first idle fix)
20138 Standard Pipe and catalystic converter
20143 Standard Pipe and empty catalytic converter
20139 French power limited
20140 German power limited
20141 Aftermarket exhaust and catalyst converter
20144 Aftermarket exhaust and empty catalytic converter
20142 Aftermarket exhaust and catalytic converter removed

2007 Second Release Tunes - (for second idle fix)
20222 Standard Pipe and catalystic converter
20227 Standard Pipe and empty catalytic converter
20223 French power limited
20224 German power limited
20225 Aftermarket exhaust and catalyst converter
20228 Aftermarket exhaust and empty catalytic converter
20226 Aftermarket exhaust and catalytic converter removed

2007 Second Release Tunes - Classic Model (for second idle fix)
20215 Standard Pipe and catalystic converter
20220 Standard Pipe and empty catalytic converter
20216 French power limited
20217 German power limited
20218 Aftermarket exhaust and catalyst converter
20221 Aftermarket exhaust and empty catalytic converter
20219 Aftermarket exhaust and catalytic converter removed


2004 Triumph Rocket III Model Specs
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2005 Triumph Rocket III Model Specs
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2006 Triumph Rocket III Model Specs
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2006 Triumph Rocket III Classic Model Specs
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2007 Triumph Rocket III Model Specs
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2007 Triumph Rocket III Classic Model Specs
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2008 Triumph Rocket III Model Specs
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2008 Triumph Rocket III Classic Model Specs
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2008 Triumph Rocket III Touring Model Specs
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2009 Triumph Rocket III Model Specs
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2009 Triumph Rocket III Classic Model Specs
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2009 Triumph Rocket III Touring Model Specs
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Pig9r

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Rocket Parts Produced At Triumph Thailand

Steel Fabrication: The manufacturing processes of these steel frames and swingarm are comprise of tube cutting, bending, components machining, MIG welding, EDP plating and powder painting.

Rocket III Frame


Rocket III Swingarm


Pressing/ C20XB The components produced in this area are fuel tank, oil tank, mudguard, and various chrome plated covers. The manufacturing processes of these components comprised of laser trimming, fabrication, polishing and surface finishing.

Rocket III Oil Tank
 
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Pig9r

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Pressing Cont.

Rocket III Gas Tank


Rocket III Air Box Cover (Bearclaw)

Header Production: Most of header components are stainless steel. The components, cut and bent parts are fabricated by MIG welding. Finishing are vary from raw type, electro-polishing and chrome plating for the classic bike.

Rocket III Headers


Inspection Room: As limited space, we perform dimensional measurement, material analysis and welding inspection in the same room. In July 2002, we have started with the laboratory size 4.0m. x8.0m. By the end of Y2003, the inspection room was expanded to 8.0m. x8.0m. In November 2003, the new CMM was installed in the expanded room. The roller shutter door was installed to ease the handling of the heavy inspection item by fork-lift or hand lift truck.

Inspection Room Triumph Thailand


Inspection Processes:

Dimensional Measurement: Generally our datum system consist of 3 perpendicular planes. In the same plane there might be the off-set position for datum location. Therefore, most of our dimensional inspection need to be measured by CMM. Besides dimensional measurement, we have to perform inspection to CAD file on casting, forging and pressing parts Previously, concerning 900x 1000x 600mm. measuring range of Mitutoyo Euro-C 9106, we have to divide one single measured part into 2 parts. The new CMM, Mitutoyo Beyond 122010 measuring range is 1200x 2000x 1000mm. It will cover the measurement of final frame and inspection fixture. Profile projector is measuring range is 245x152mm with 16 inch screen. Another bigger profile projector which still pending installation and calibration is sent from Triumph UK.

Welding Inspection: We perform macro analysis of welding by Olympus microscope connected to computer for data storage.

Material Inspection: There are 2 Rockwell hardness testers. Mitutoyo ATK F1000 have been purchase locally and Mitutoyo HR-521have been transferred from Triumph UK. Spectrometer Spectrolab JR.CCD is also sent from Triumph UK.

Testing and Material Preparation: We also conduct finishing testing for chrome plating, powder painting and lacquer coating by salt spray testing Ascott S450tand cyclic humidity testing. In our material preparation room there are cutting and polishing machine for welding macro-analysis specimen preparation.

Information courtesy of Manisara Rochananak, Inspection Supervisor, Triumph Thailand
 
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