I received a sub-harness from
@Rocket Scientist along with a 'failed' set of Original Instruments to take a look to see if there was anything I could find:
Original analysis didn't show anything obvious on the board and without a schematic I was unable to do much real 'active' analysis;
However when I pulled out the harness to create the diagrams above, I did see this .............
^That is the one that mates to the main harness - NOT PRETTY!!
(on the mating side, the terminals looked clean however - interestingly there was evidence of dielectric grease on the mating side, but not the wire side)
I'm not sure if that had any bearing on the failure mode - I did not notice it when testing out the module.
I suspect not because I know instrument replacement has resolved this issue (and presumably the original sub-harness was re-used)
Whether or not it contributed to the instrument hard-failure remains open however ............
I will try to clean it up and re-test the module I have to see if it makes difference (again, suspect it won't - my power connections were clipped directly to the wires via positaps )