Neutral switch actuator



hey guy did u read my post # 15. there is no reason to pull the engine when u can fix the problem by modifying the gear sensor switch. and then just engage clutch to start. there is a thread about using a resistor to simulate third so the timing and tables r all the same.
 


Quite right Herman, BUT, what concerns me is what if a piece of roll pin drops out and does a lap around the gear box
I can start and ride the bike, I've determined that the mapping is not going to be a problem.
The only issue is that because the neutral light does not come on in "neutral" if I let the clutch out with the side stand down, in neutral, the computer thinks we still have a gear and kills the Engine, no big deal.
 
personally i would take the gamble and rig a neutral/third switch.
also i know a lot of people that can not stand to have a problem on there bike it would worry them so much they would not enjoy the ride.
u know we will support u any way u decide.
 
From the looks of it, the pin would have to eat thru the shaft or the case to work its way out. I will take another look at the oil pathway but if it dropped out I suspect it will end up in the rear sump screen right below it. I want to check the depth of the hole in the shaft to see if maybe most of the pin could have went in the shaft leaving a stubby to wear off and not engage the shifting drum. I just dont see it snapping off. Could be wrong tho. It wouldn't be the first time.
 
Thanks Guys, the support is what makes the difference.
I can live with knowing that something is not right, IF I know exactly what is going on and what the potential problems are.
I agree Scot, I don't think a bit has or will break off, if it did it would probably be captivated within the Alloy shaft/selector drum area.

And I am sure I can speak for all of us here Scot, we all really appreciate all the Engines that you have blown up to;
A) have the knowledge of how to build them so that they won't blow up, and;
B) have the bits to show us photos of.
 
Think there is also a wavy washer not shown in picture.
 
Can someone help me with the same problem. There are other threads out there saying to spray WD40 on the neutral switch. I really hope that works, as this thread looks like a nightmare.
My neutral light doesn't come on, but neutral still works with the kickstand up. I can't find the neutral switch to try the WD40. Is it actually in the casing? If anyone has a pic it would be very helpful. I see pics of that part for sale but I can't find it on the bike. Thank you for any help.
 
First of all the spray is for the stepper motor or the clutch switch.
I am going to asume what u r calling the nuetral switch is actually the gear position switch. It is located on the left side of motor at the rear of engine. Do not spray with wd40. The two bolts can b removed and the sensor taken off and terminals cleaned. Caution must b used as componets can drop inside of motor. I am on my phone and can not see the year of your bike.
I would search for gear position switch and study up on your year