FOURNALES Air SUSPENSION for Motorcycles and Rocket IIIs

Ishrub

That's my name ....built like a truck
Joined
Feb 18, 2016
Messages
8,857
Location
Duffy, Canberra, ACT, AUSTRALIA
Ride
2x2010 ABS Roadsters, Sprint ST 1050 ABS, 3x250s
TRIUMPH ROCKET III 2300, Length 325mm, Magnum, Part no. MA 03 0068, Pressure 17.5

FOURNALES SUSPENSION SA, based in the south of France near Toulouse, has been designing and manufacturing their oleopneumatic shock absorbers since 1978.

Company founder Jean-Pierre Fournales was initially a design engineer within the French aerospace industry, while in his spare time raced in international motocross events. Appointed technical adviser to Bultaco in the mid-1970s , he designed the first oleopneumatic shock-absorbing suspension, which was fitted to the winning and 2nd-placed bikes in the 1978 world trials championship.

With the aim of designing and making innovative, high performance and high quality shock absorbers, the business has expanded steadily since then. Fournales now manufacture a range of shocks for around 700 motorcycles and more than 50 scooters. In addition, they also make shocks for wide ranges of 4x4’s, quad bikes, light aircraft, mountain bikes, trucks, race cars, and specialised applications such as cable cars.

The range of motorcycle shocks includes four styles of twinshocks as well as monoshocks.
Pictured is a Fournales classic twinshock on a Harley FXE.



How Do They Work?

All vehicle suspension units comprise two basic elements: something elastic which allows displacement of the weight it supports but tries to restore equilibrium (a leaf spring, torsion bar, or most commonly a coil spring) and a damper which controls and limits the movements of the spring. Although the two elements are straightforward, the way in which they are combined and controlled has given rise to many different shock absorbers over the years.



Fournales suspension units uniquely combine high pressure air springs with hydraulic (oil) damping - hence “oleopneumatic”. The two main benefits of the design compared with a standard coil-spring shock are illustrated left. At point A the suspension is in a steady state, with rider weight supported by spring. With a small increase in force, the Fournales unit allows a little more travel than the spring, giving a controlled and comfortable ride. As the bumps increase, the air spring firms up at a rising rate, so that by mid-travel the air spring is becoming firmer than the coil spring, allowing better rider control to be maintained. Towards the limit of travel, at point B, the coil spring can bottom out with jarring discomfort, risking a loss of control. The air spring simply gets harder and harder in a fully predictable way, and bottoming out is virtually impossible.

Another benefit of the oleopneumatic approach is that by varying the air pressure in the shock - simply by pumping it up - the whole stiffness curve rises. This is much more effective in matching shock absorber performance to the rider and/or passenger weight of a motorcycle than adjusting the preload on a spring, which has the effect of providing stiffer support under steady conditions , but does not change the spring rate as the shock’s travel is compressed in use.

Fournales shocks are manufactured to very high standards. Top quality materials are used, and the internal seals are rated to withstand 300 bar pressure (over 4000 psi), which is at least 10 times the working air pressure inside the shock. Consequently Fournales shocks are long-lived and reliable. And, when they do eventually start to tire, they are fully rebuildable.

Australian Agents:
Fournales Suspension Australia - Bertrand Cadart

FOURNALES OLEOPNEUMATIC SUSPENSION SYSTEM

The Fournales range of twin shocks:
THE "CLASSIC"The ultra slick! - All applications
Diameter 50mm (2 inches)

THE "MAGNUM" FOR THE FAT LOOK! - ALL APPLICATIONS

DIAMETER 60MM (2 3/8 INCHES)​

"HD ALL ALLOY" 100% machined from aircraft grade solid billet alloy
Diameter 60mm (2 3/8 inches)

Latest Designs:
High tech look
Billet Yokes and body (all alloy only)
Inflation valve under cover
Ultra clean lines and finish
Oleopneumatic suspension offers:
Ultra smooth action with no bottoming out (guaranteed).
Improved traction and braking stability especially on dirt roads
Outstanding handling but retaining comfort
Easy adjustment for all rider weights and loads
Review from Sep/Oct Heavy Duty Magazine issue 148 (PDF 820 KB) »
View the Fournales Twin Shocks Kit »
Download the Fournales Twin Shocks Kit »

FINE FOURNALES - HEAVY DUTY MAGAZINE​

After distributing in exclusivity the French hand-assembled Fournales oleo pneumatic brand of shock absorbers made in Toulouse to aircraft specifications, it is a real pleasure to get this sort of feed back from my faithful customers..
Read the article from Heavy Duty Magazine
SUSPENSION BY DESIGN - OZBIKE ARTICLE
It's a common problem with sidecars—the traditional shock absorber on the sidecar wheel can't handle the extremes - it's either too harsh or too soft - when cornering hard. The solution is to fit a French-made and designed Fournales shock absorber.

View the OzBike Article »
FOR MORE INFORMATION OR ENQUIRIES, CONTACT US .
Mob: 0432 403 491
 
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The ones I got recently are actually the Magnum current version (center). @barbagris must have the HD ALL ALLOY version.

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They made an enormous difference in general but I found them a little too firm. Fournales did say it will take a few kilometres for them to settle in after being rebuilt but I'm happy with the job Suspension Smith has done on my Gazis and front end.
Yeah he is great to work with and fitted my fork springs shocks and crash bars when I first got my Rocket.
 
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