Here is a copy of the service bulletin -
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Service Bulletin 385
June 2007
AffectedModels . . .. . . .. . . .. . . .. . . .. . . .. . . ..Rocket III and Rocket III Classic
VIN Range. . . .. . . . . . . .. . . . . . . .. . . .. . . . . . . ..All VINs up to 320019
Markets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .All
Subject . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Poor Idle Quality/Engine Stalling
Background information
In order to alleviate problems with poor/erratic idle quality and stalling, we require dealers to download a
revised calibration into the engine management system and carry out a range of checks and adjustments.
Customer contact instructions
Bikes in the affected VIN range must be modified prior to delivery to the customer or at the next service/visit
to the dealership.
Identification of affected motorcycles
Rocket III and Rocket III Classic models in the above VIN range are affected.
Warranty claim instructions
Fault code. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01249391
Repaircode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99385
Repair time allowance (including admin.)
-NO ADJUSTMENTS MADE. . . . . . . . . . . . . . . . . . . . . . . . . .0.16 hours
Repair time allowance (including admin.)
-IF ADJUSTMENTS ARE MADE . . . . . . . . . . . . . . . . . . . . . . .0.21 hours
Parts Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .None needed
Parts ordering instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not applicable
Parts return instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not applicable
Other Instructions
Once completed, please mark the service record book that the requirements of this bulletin have been
complied with.
Procedure
1.
Ensure you have the latest diagnostic software on your diagnostic tool (software version 2007_01A
is the latest). This is the only version of our diagnostic software that has the correct replacement
calibrations for the procedure described in this service bulletin. However, when available, later
versions of the software (e.g. 2007_02) will also have the necessary calibrations.
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Service Bulletin 385
2.
If an earlier software version is loaded to your memory card, visit
www.triumphonline.net and
follow the instructions given to update your memory card.
3.
Download a new calibration to the motorcycle ECU, correctly selected from the table in appendix
A of this bulletin.
4.
During download, check the throttle cable routing and adjustments as described in the Rocket III
service manual. Check also that the throttle linkage on the throttle body is clean and free-moving.
Rectify/adjust both as necessary.
5.
Once downloading of the new calibration is complete, warm up the engine to normal operating
temperature.
6.
Reconnect the diagnostic tool and navigate to the read sensors section, then scroll down until the
throttle position is displayed. Check that, at idle and with the engine fully warmed up, the throttle
position shows 0%. If any other reading than 0% is displayed, this indicates a fault that must be
rectified such as:
•
The throttle linkage is sticking
•
The throttle cables are incorrectly adjusted.
•
The throttle position sensor is incorrectly adjusted (to adjust the throttle position sensor,
follow the procedure given in the Rocket III service manual).
7.
Turn the engine off.
8.
Navigate to the “adjustâ€Â