No doubt he is correct, as what I have now seems totally reliable with stock pistons and rods. Further increases in low end torque would stress rods and crank, would they not? Let's see what happens to the power band with the exhaust system and exhaust cam designed for a SC R3 first. If the exhaust system broadens the power band, do I really need to advance the cam for more low end torque? I'd rather boost torque in the upper power band, which is what the exhaust system is actually designed to do. Less stress on the crank when turning higher RPM, and I think the rods and pistons are fine if kept under 7250 RPM.
Further opinions would be appreciated.
RPM is the enemy of rods, valvetrain, and bores. A wise engine builder (Larry Widmir) once said "RPM means 'Ruins Peoples Motors'". Heat (and the time it can effect parts) is the enemy of pistons and bore sealing. You would be amazed at how much of the heat in an engine is caused by nothing more than the valvetrain friction - especially the valve springs.
As for a max rpm, the valvetrain mass -vs- spring pressure, the piston ring mass, and the piston speed is going to set your limits. If I had a good measurement (center-to-center) of the rod length, and the thickness of the compression rings, I could give you the suggested limits (street and racing) for these - they are relatively easy to figure.
It does not suprise me that the new header has improved bottom end efficiency - likey with
reduced stresses as well. The R3 engine is tuned almost too conservatively, and your cam(s) change make a big difference. At higher rpm, the forced induction is offsetting much of the exhaust's scavenging effects. But I would wager that you see a slight reduction in boost pressure, with an increase in power - once you get a chance to tune and test the bike again.
Stating a horsepower limit (without rpm) is open ended IMHO. Torque (and where it is made) is what will determine the limits of the engine and gearcase at a given rpm. Lifespan of parts will also be a big issue.
However, just how much torque do you think the bike can hook up to the pavement in lower gears? It is easy to make more power and/or torque than you can comfortably handle... ever riden a turbocharged GSX1300R? This is why the choice of the centrifugal supercharger so well matches the R3, IMHO. Although I plan on going as far along the naturally asperated route as I can... within reason.
Just my .02 (uncorrected for Dollar devaluation and inflation).
