Thanks for the help. I checked the ground early on, it didn't appear to be tight, but after tightening still had the same problem. Also pulled the fuse, it looked good so I just put it back in. My servo unit looks new both inside and out, I don't think dirt, dust, water, could be an issue. Like I said red light in the servo and green light on dash switch but it doesn't engage. The unit shouldn't completely turn off when I hit the brake light so in must be a earth/ground issue or in the brake light connection????? I'm just guessing, I don't have test equipment or know how to test. Thanks Mittzy
Ok, take your vacuum hose off from the engine end. suck (with your mouth) until it is really hard to suck anymore, them put your tongue over the end of the tube - should hold the vacuum, if it doesn't you may have a diaphragm problem. I don't know if there is a diagnosis mode on that model.
The diagnostic LED
There is an LED inside the main CCS-100 unit housing next to the set of jumpers. (On my unit the LED is red.) It has two key diagnostic features.
First, you can use it to tell if your buttons are working - that is, the On, Off, Set, and Resume buttons on the control pad. Once you turn on your bike and press the "On" button on the cruise control switch pad, the main unit is energized. Now press the Set button and watch the LED inside the main unit. If it turns on and then off, your Set button is working. Do the same for the Resume button. Then press the Off button and try the others - they should not cause the LED to light, because the whole unit is now off.
Second - and this is the big one - you can tell if your signal from the ignition coil / tachometer tap is working. Start the bike, press the "On" button to enable cruise, and watch the LED. It should be flashing on and off at a steady pace - about once a second or so. If it's not on at all (when not pressing any control pad buttons) then your engine-speed pickup isn't working. The LED should flash at a rate proportional to the engine speed: rev the engine and you'll see the light blink faster. If it does, you have a good connection to your tach, coil, or whatever you're using for the engine speed.
You could try and disconnect the wire that picks up the brake light signal (This will confirm or dismiss the brake connection. If taking it for a ride to test (not recommended) make sure you can shut her down with the kill switch just in case it goes full throttle (be in top gear).
Short of being in front of it to check things myself- it is hard to diagnose these problems.
Again to me it sounds like a faulty control panel (Not designed to be in the weather) or a bad connection.