Exhaust Gaskets

Jason Jurgens said:

Always replace crush gaskets...

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mully95 said:

Why do you need to install new header gaskets when you're just installing the cross over?

Another words you don't have to remove the header to install the crossover. I have a Roadster instead of Touring... you're bike might be different but I didn't have to remove the header for the cross over installation.

Now on the header to TORS connection..... the crossover should mate up with TORS without having to replace the gaskets. I think you're talking about the round bushing type gaskets correct? If so you should be able to reuse them if you wish.

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Navigator said:

I probably shouldn't have started a new thread but I just received my Paul Bryant crossover exhaust piece for my 09 Touring and failed to order a new set of exhaust gaskets. I installed TORs about 500 miles ago and they came with new gaskets.

I know I should install a new header gasket but, darn, I want to install the crossover piece tomorrow and ride to Idaho on Wednesday. If I have to get a new one I probably won't get it for about a week or so.

Has anyone installed Paul's crossover pipe and used the same gasket? I'm assuming the old one will stick to the header pipe. If it doesn't the point is moot.

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Bedifferent said:

Yes, I used the old gasket. I ran into the same situation. I had order gaskets for the TORs because I didn't realise new gaskets came with them. I missed realizing I needed a gasket for the header pipe. I used a small thin flat screwdriver that I ground wafer thin to separate the edge of the gasket from the shell of old pipe. I gradually did this a little at a time as I worked my way around the circumference of the pipe and gasket. I also saturated the separating area with penetrating oil as I did this. Using the screwdriver and oil allowed me to separate it from where it was sticking to the interior surface of the pipe.

Take your time and go slow. Anyway, it finally came out with very little damage and was completely intact. Had I notice the gasket on Hermy's website as I looked at the diagram, I would have ordered one. I will order a new one for use in the future, but the old one seems to work just fine. Except for the smell of the penetrating oil burning off after startup, all was good.

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