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  1. JeffR3Colorado

    Starter upgrade issues

    Yup, I thought of that after the fact.
  2. JeffR3Colorado

    Starter upgrade issues

    We have achieved success!!!! I want to thank everyone that participated in this thread and especially Turbo200R4 for you patience and sound advise. Here is the final break down of what was going on... first was the ignition switch, like others have shared, the wires under the switch had...
  3. JeffR3Colorado

    Starter upgrade issues

    Update: Basically I am back to the beginning. She starts sometimes. More consistently when she is warm, clicks several times if she is cool. I pop it into gear and bump the tranny a few times then pull the clutch and she fires. This is the same issue that lead me to swap out the starter...
  4. JeffR3Colorado

    Starter upgrade issues

    It is energizing the solenoid, I get a click at the solenoid but is not passing juice to the starter motor
  5. JeffR3Colorado

    Starter upgrade issues

    Not out of the woods yet, but getting closer. I fixed 11 connection I found, with solder joints. My voltage to the starter motor went from 11.4v to 11.6v, so improvement. But still not turning over the starter. I need a favor, if anyone has a 2007 give or take a few years (2005-2009...
  6. JeffR3Colorado

    Starter upgrade issues

    Update: I spoke with a mechanic friend on the phone and you r correct, larger battery is not going to solve my problem. He sent me back to were I found the disconnected wire, I began to dig around and found some black electrical tape, as I unwound it I found 8 butt connections spliced. The...
  7. JeffR3Colorado

    Starter upgrade issues

    My current battery is 310CCA. It appears I maybe able to find a 400cca or more with a lithium battery. I think that will get me up and running.
  8. JeffR3Colorado

    Starter upgrade issues

    I have made progress. Found a ground wire in the harness that was disconnected from the ignition plug. Reconnected that and I have lights and relay pole #30 is hot. It only has 11.5 V as I assume the light use up some charge, as they dim when i hit the button. And the relay is sending all...
  9. JeffR3Colorado

    Starter upgrade issues

    I have been looking over the wiring diagram. #30 post goes to my fuse box and then to the ignition switch. I put the Digital_guard_dawg ignition in it and so either they gave me an incorrect wire pigtail or their brain box is not working properly. I am reaching out to them on Monday.
  10. JeffR3Colorado

    Starter upgrade issues

    I also attempted to jump from relay post #86 to the starter solenoid, I hit the starter button and popped a fuse. In addition to that, I just noticed that my headlights are not on. I jumped the bike battery to solenoid and had it idling and no headlights (fuses are all good). This may be an...
  11. JeffR3Colorado

    Starter upgrade issues

    Post #30 goes to ground. Post #86 is receiving 11.95 V from the starter button. Is there something going wrong inside my wiring harness?
  12. JeffR3Colorado

    Starter upgrade issues

    no alarm on the bike
  13. JeffR3Colorado

    Starter upgrade issues

    Ok, here is were I am at.... New Battery with 12.4 V New Digital Guard Dawg Keyless Ignition New starter 30 amp fuse New Starter/solenoid New Starter Relay (from local auto parts store, Not OEM) original relay clicks when I push the starter button, new relay does not click at all (may not be...
  14. JeffR3Colorado

    Starter upgrade issues

    Thank you, I will try that tomorrow and report back
  15. JeffR3Colorado

    Starter upgrade issues

    Still need help, so here is what I did. I upgraded to the Guard dawg ingintion system. Now I have a click in the starter relay, but not sending juice to the stater. I have 12v coming into the relay when I hit the starter button. But no juice going to the starter. I read about an issue with...
  16. JeffR3Colorado

    Starter upgrade issues

    I bench tested the solenoid and starter motor and its good. I jumped the starter on the bike and it turned over great. I tested the relay and it was good. I tested the starter button and it is good. I replaced the fuse and it is good. I believe the issue to be in the key switch, so I order a...
  17. JeffR3Colorado

    Starter upgrade issues

    I need a little advice. I have a 2007 R3 Tourer. I upgraded the starter/solenoid to a 1.8kw unit from a 2001 Toyota highlander (new). After shortening the push rod & bolting up the triumph gear box. It all bolted up clean. I bench tested the unit and it almost jumps off the table...
  18. JeffR3Colorado

    Starter swap with Toyota

    Also it is a 2007 tourer
  19. JeffR3Colorado

    Starter swap with Toyota

    Hey guys, I need a little advise. I did a starter swap with a Toyota starter unit. Swapped the gear box directly on to the new motor/solenoid, trimmed the push rod by 1 1/16". It all feels good and when together easy. But all I get when I hit the starter button is 1 click. The solenoid is...
  20. JeffR3Colorado

    Looking for ECU Map

    Thank you, I will look into that more. I am pretty good with carbs, but ECU and programming is a stretch for me.
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