2.5L Rocket Stroker Engine Kit with 6 Speed Transmission (R&D)

Discussion in 'Rocket Performance' started by R-III-R Turbo, Jul 18, 2018.

  1. R-III-R Turbo

    R-III-R TurboWarp Speed: ENGAGE

    Messages:
    766
    Featured Threads:
    15
    Media:
    85
    Likes Received:
    989
    Trophy Points:
    203
    Location:
    Ireland
    Ride:
    '10 Supercharged Carpenter'd Roadster, 04 Hayabusa
    Anyone fancy a 2500cc Rocket Stroker Engine Kit?

    And/or a 6 speed Rocket transmission?


    That is the vision.


    Step 1: Build an R&D testing engine from spare parts to run on a bench



    This is the construction of the R&D Test engine, which will be used to facilitate & test engine enhancements such as above. It's made from spare parts I've accumulated over the years,, e.g. block fro an 06 Classic, head from a 2010 Roadster, throttles from a silver engine 06 Classic, clocks from a 2013 Roadster, ECU from another 2013, and so on.

    Been planning this for a few years now, in fact @warp9.9 may recall some conversations from 2010/11 (before I even had a Rocket) where I was picking his brain about possibility of stroking the engine, and some other stuff.



    Original plan was;

    upload_2018-7-17_22-56-53.png


    Had the spare engine since 2012.. as its first job, it was used to facilitate Carpenterizing my daily driver.
    Have been gathering the other spares since to run the R&D engine.

    Anyway I did 1 & 2, even though i had the spare engine since 2012 I kinda skipped 3 & 4 and went straight to 5 (except changed mind to supercharger instead of turbo for a few reasons).

    I see a lot of folk who would like a 2.5L, 6th gear in their bike (me being one), but nobody has done anything on it afaik.

    It's going to be an expensive venture, it will take a LOT of time.
    I'm prepared to go through with it just so I can have it, and if anyone else wants a kit too (once R&D is complete and the kit is proven and solid / after I've done the guinea pig duties..) that would also be welcome.


    The plan would be to have multiple trims of the kit available too - you could go for same materials that are in the stock engine, you could go for high end/light/stronger metal if you're a power maniac, you could go for low compression ratio (8:1) if you want to go boost, or you could go for high compression ratio (~12:1), same goes for the tranny, you can go basic material or full on high end indestructible material.

    I don't know if the 6 speed is possible in this block - we will see. Might have to go another route that's thinking outside the box :)

    On Roadsters at least the GPS has a 6th gear position already on it. I found this 6th gear the time my GPS went faulty. Getting 6 gear maps made from Dynojet for map-by-gear ain't a problem.


    But I believe it is entirely achievable to move up to 2.5L... that's not much to ask.
    i hope it can all be done just with stroker crank, rods etc. But if we also need to bore out the cylinders and fit thinner liners made from stronger metal and fill them with different pistons.. well so be it.

    The Rocket cylinders are 765cc each, with a diameter of 101.6mm and stroke of 94.3mm (an oversquare motor). If we increase stroke length (that's what she said) to 101.6mm to be perfectly square, the engine CC will rise to 2,472cc (or 2.5L :D).

    If we go all the way to 2499cc, stroke length would need to be 102.7mm, an undersquare motor.

    Reckon there will be a downside to the stroker though - higher piston speed for the same revs as stock engine. This might limit us in terms of top engine speed - the 9000rpm redline mightn't work, might need to limit to 8, 7 or even 6k rpm. But the torque increase/lower down and increased fuel economy might be worth it for some..

    Thinking the kit would look like:
    > Stroker crank
    > Matching balancer shaft
    > Journals, bolts, wrist pin circlips etc etc
    > Stroker conrods
    > TuneBoy & TuneECU maps
    > OEM-looking 2500cc badges to replace the 2300cc ones
    > Pistons if needed



    Step 2: Get R&D engine running

    Almost there, got a couple of faults to fix;

    upload_2018-7-17_23-10-53.png


    Step 3: Measure up engine & transmission internals

    Step 4: Design new components

    Step 5: Get new components made

    Step 6: Install & trial new components......


    Anywho, been dying to get stuck into this for years,,,, so here I go :)
     
  2. Joesmoe

    JoesmoeIMOKUR2 Staff Member

    Country:
    United States
    Messages:
    3,230
    Featured Threads:
    37
    Media:
    5
    Likes Received:
    3,651
    Trophy Points:
    823
    Location:
    Fairfax, Virginia
    Ride:
    Triumph: 2014 Rocket III Touring
    Well considered, and you already have a large fan base, and among us, most likely, customers.

    Best of luck, and keep us posted.

    Definitely following this one.
     
  3. scot in exile

    scot in exileLiving Legend

    Country:
    United States
    Messages:
    7,121
    Featured Threads:
    163
    Likes Received:
    7,769
    Trophy Points:
    823
    Location:
    Fort walton Beach FL, Glenrothes Fife
    Ride:
    2005std, 2011 Carp Roadster, 2001 Tri Adventurer,
    All we need is that old Johny Cash song.
     
    Nat67, R-III-R Turbo, Tripps and 3 others like this.
  4. Joesmoe

    JoesmoeIMOKUR2 Staff Member

    Country:
    United States
    Messages:
    3,230
    Featured Threads:
    37
    Media:
    5
    Likes Received:
    3,651
    Trophy Points:
    823
    Location:
    Fairfax, Virginia
    Ride:
    Triumph: 2014 Rocket III Touring
    I should add, that I'm more (much) interested in the 6th speed -- along with ample interest expressed on this site for ten years or more (and would love to see you prove the naysayers wrong -- reminds me of the adage 'Those who say it can't be done should step aside for the ones doing it.').

    Oh, and your R&D would have to include an understated badge of some sort akin to the letters on Mercedes and BMWs that give a clue to the vehicles salient characteristics.
     
  5. Boog

    BoogTraveling Story Teller

    Country:
    United States
    Messages:
    4,746
    Featured Threads:
    53
    Likes Received:
    7,345
    Trophy Points:
    823
    Location:
    Dumfries, Virginia
    Ride:
    2014 R3T, TORs,
    As long as you paint it black, we wouldn't want it to be slow you know...
     
    Nat67, BigNorm, Steel and 2 others like this.
  6. kenne

    kenneSupercharged

    Country:
    Australia
    Messages:
    286
    Featured Threads:
    2
    Likes Received:
    204
    Trophy Points:
    53
    Location:
    Gold Coast, Australia
    Ride:
    05 Rocket iii Rat
    i'm sure you will get the help from many of the power junkie's on this forum..
     
    R-III-R Turbo likes this.
  7. Tripps

    TrippsRetired superhero

    Country:
    United States
    Messages:
    4,003
    Featured Threads:
    31
    Likes Received:
    5,089
    Trophy Points:
    823
    Location:
    Florida and NY
    Ride:
    R3T,Sprintona,K1200,r65,cbr1000rr, Blackbird
    God bless ya, I wanna date Heather Locklear and win a Nobel prize, it's good to have dreams.
     
    BigNorm, Starmanut, Boog and 3 others like this.
  8. Tripps

    TrippsRetired superhero

    Country:
    United States
    Messages:
    4,003
    Featured Threads:
    31
    Likes Received:
    5,089
    Trophy Points:
    823
    Location:
    Florida and NY
    Ride:
    R3T,Sprintona,K1200,r65,cbr1000rr, Blackbird
    I'll bite, which one? When my daughter saw the movie, she came home an asked me if I ever head of Johny Cash, LOL.
     
    BigNorm and TURBO200R4 like this.
  9. Steel

    SteelResident Coonass

    Messages:
    5,299
    Featured Threads:
    24
    Media:
    9
    Likes Received:
    11,733
    Trophy Points:
    823
    Location:
    Cut Off, Louisiana
    Ride:
    2012 Roadster & 2006 Classic
     
    Nat67, BigNorm, Boog and 2 others like this.
  10. Claviger

    ClavigerHP Junkie extraordinaire

    Messages:
    4,960
    Featured Threads:
    115
    Media:
    69
    Likes Received:
    5,999
    Trophy Points:
    823
    Location:
    Olympia Washington
    Ride:
    '14 R3R, '02 Daytona 955i
    You sir, need to move closer to me, like next door, so we can combine our powers and form Captain Rocket 3!!

    I'm too exhaust to consume technical stuff atm, 1200 miles on my sportbike, all twistie roads, has absolutely wiped me out, but, I'll revisit soon!

    I have done some research along exactly these lines already and sources some shops that have confirmed they're both able and willing to take some of the work on.
     
Loading...
  1. This site uses cookies to help personalise content, tailor your experience and to keep you logged in if you register.
    By continuing to use this site, you are consenting to our use of cookies.
    Dismiss Notice